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Kamis, 15 September 2016

The 2014 (60Ah) i3 REx vs The 2017 (94Ah) i3 REx

255 miles of combined range? This range estimator is probable a little more optimistic than real life, but I definitely believe 200 miles is possible with the new 2017 i3 REx. 
What a difference three years makes.  I was able to secure one of the first 2017 BMW i3 REx cars that made its way into US dealer inventory, compliments of Chris Chang, Sales Manager at BMW of Bloomfield here in New Jersey. The vehicle is mostly the same as my 2014 i3 REx, the one big exception is it has the new 94 Ah battery cells, which increase the overall battery capacity from 21.6 kWh to 33 kWh without increasing its physical size. That was necessary, since this isn't a redesigned i3, so the battery modules had to fit in the existing battery tray.
The 2017 i3 REx in Fluid Black next to my "Moloughney Red" wrapped 2014 i3 REx
As much as I wanted to check out the moonroof option that this car had (finally the moonroof is available in the US!), there is no denying the single most important improvement I was interested in was to find out how much more range the new model has. The EPA range rating for the 2017 i3 REx is 97 miles per charge, and BMW claims 180 miles of total range when combined with the added miles from the range extender. The full 2.4 gallons of gas is now available for the REx. Previously it was software limited to only 1.9 gallons so the vehicle would qualify as a BEVx vehicle. My 2014 i3 REx has an EPA rating of 72 miles per charge, and BMW claimed a total range of 150 miles including the range extender miles. So the new i3 REx should offer about 35% more all-electric range, if the EPA test results are accurate. One thing to note is the auto manufacturers do the range testing in house, and reports it to the EPA. I think many people are under the assumption that the EPA tests the cars, and they do not. Manufacturers have been known to "massage" these numbers to fit their needs.

Range Testing

I wanted to perform three tests. The first was to fully charge the car and drive it easy. I didn't hypermile, but I took it a little easier than I usually drive. It was 83 degrees, which is favorable for good range, but I did have the A/C on the entire time. I drove in Comfort Mode because that's pretty much the only mode I ever drive in. I took a combination of highway and secondary roads and basically drove the speed limit with moderate acceleration from stops.

After 100 miles of driving, the car still had 26% state of charge and was estimating an additional 37 miles available. I've driven my i3 long enough to know how far it can go, within a couple miles, and I'm sure if I were driving my i3 in those same conditions it would have gone about 72 to 76 miles before the range extender would have needed to turn on. This new i3 REx easily beat the 35% range increase expected by the EPA range rating. In fact, based on these results I think it would be hard for me to get less than 100 miles per charge even if I tried. So that's what I did for the next test.

This time I was going to drive it harder. Not Autocross hard mind you, but I'd punch it from all the stops, drive 75 - 80 mph on the highway and not concern myself with using the regenerative braking to their fullest advantage. Basically, I'd drive like I was late to an important meeting. Halfway through, I realized my efforts weren't making much of a difference. At 50% SOC I had driven 62 miles and the range estimator still showed 62 miles to go. I did noticed that the gas range estimate had dropped from 85 miles to 75 miles though, even without using any. That's because my driving efficiency was much worse than it had been on the first 100 mile drive.

Seeing how I was still on my way to 120+ miles of range, I stepped up my assault on the tires, and really thrashed the car around a bit. It worked, and I further reduced my efficiency. I finished up this 100 mile trip with only 13.5% SOC and estimated 16 miles remaining. I was able to reduce the single charge range by 21 miles, but I couldn't manage to get less than 100 miles of range, which was my goal. In my opinion this is great news. Honestly, I don't know how this car is rated at 97 miles per charge; that's nearly impossible to attain unless it's being operated in cold weather or perhaps being driven at a very high rate of speed. I'm sure once the winter months roll in and the temperature drops it won't be hard to get less than 100 miles of electric range. However in moderate temperatures, I think most people will always be in triple digits. Based on the experience with my car, I'm guessing this new i3 REx will probably average about 85 to 90 miles of all electric range in the winter. My car only averages about 60 to 65 miles of electric range when the temperatures are below 30 degrees Farenheight, therefore 85 to 90 miles sounds about right for this new, longer range model.
Even with trying to get less than 100 miles, I still managed 100 plus an estimated 16 miles remaining. 

The REx Test

The final test was to see if the range extender performance was any different. Much has been made over the fact that the i3 REx can enter Reduced Power mode, and slow down under certain strenuous driving conditions. So I depleted the battery, drove it for 50 miles and made sure to take it up some hill climbs at highway speeds. The first thing I noticed is the range extender operates the exact same way as it always has. It doesn't turn on until the battery state of charge reaches 6.5%. The "Hold State of Charge" option is still disabled here in the US, so if you want that feature, it will still have to be unlocked by coding the vehicle, as before. There was some speculation that the automatic turn on point of the REx might be at a higher SOC with the new model, but I can confirm that's not the case. However, there were two observations that I noticed that were positive.

First, the range extender seemed quieter from inside the cabin. In my car, the REx motor is pretty quiet and unnoticeable until it kicks into it's highest output mode. At that point you can definitely hear the scooter engine revving up high from underneath the rear seats. It's kinda like you're being chased by lawnmower. On long highway trips it will operate at its highest level for most of the journey and the noise is noticeable. I'll usually turn the radio up a notch to cancel it out. With this new car, driving at a constant 75 mph to 80 mph the motor seemed much quieter than it does on mine. My wife was with me for part of this test and she also noticed. She actually asked me if the REx was even running. It seems to me that BMW improved the REx soundproofing. It does sound just as loud as before from outside the vehicle, but it's definitely quieter on the inside.

Secondly, (and I've reached out to BMW for confirmation on this but haven't received a response yet) it does seem like the REx motor has been tuned for a slightly higher output. I took the vehicle on highway roads that I drive on regularly, and have on occasion done so when the REx was operating. The range extender was able to hold the state of charge higher, and under more strenuous driving conditions than my 2014 REx can. There's one particular long incline that I drive every day. With my car, if I start at the bottom with 6% SOC and drive 70 mph up to the top I'll deplete the battery to about 2.5%. I did this same test with the 2017 car and I reached the top of the climb with 5% SOC remaining. I repeated the climb with the same results. I also noticed that I could drive at about 75 mph on flat ground and maintain the 6% SOC. My car can maintain the SOC on flat ground with a constant 70 - 72 mph, but not any higher or the charge will slowly deplete.

I know the 6.5% buffer is now larger, because it's holding 6.5% of 30 kWh instead of 6.5% of about 19 kWh, so that extra energy is definitely helping, but to me it appears that the REx motor has a higher output for the 2017 model. The REx motor in my car is rated at maximum power output of 28 kW. I wouldn't be surprised it we find out the power has been increased to about 33 kW, but I don't have any official confirmation on that. I'm just going on what I've experienced with the previous REx cars and how this new one compared to it. Another hint that I may be correct is the REx is now rated at 35 mpg, down from the 39 mpg which the previous models were rated at. I don't think the extra 170 lbs alone would cause a loss of 4 mpg. I believe it working harder now to produce more energy, which was I'm guessing was achieved through a software adjustment.
After driving 42 miles on the highway I still had 70.5% SOC and an estimates 93 miles or range remaining. My 2014 i3 REx doesn't even go 93 miles per charge!  The range of the 2017 is a substantially greater than previous i3s, even more than the EPA rating would seem to advertise.  

Faster Charging With A New Profile

Previous model year i3s were capable of charging at 30amps which, at 240 volts, gave a maximum draw of 7.2 kW. The new i3s can accept 32 amps which translates to 7.4 kW. Not a huge difference, but it can help if you're waiting for the car to charge to a certain SOC so you can unplug and drive. I should note that most public charging stations are limited to 30 amps, so it won't make a difference on those units. However at home, I have charging stations that can deliver 32 amps so I was able to monitor the difference. My car usually accepts 7.1 to 7.2 kW (depending on the voltage supply) but this new i3 was consistently drawing 7.3 kW to 7.4 kW, so I can confirm the onboard charger upgrade.




















The charging profile of my 2014 i3 REx is on the left, and the 2017 i3 Rex is on the right. 
Both charged from 6.5% to 100%. The 2014 car charges fully in about 3.5 hours and the 2017 in about 4.5 hours.

I did observe something interesting while monitoring the charging profile of the new i3. Instead of the charge rate gradually tapering off as the SOC reached 90%, and slowing down for the final 40 minutes of charging, this car took the maximum rate nearly right up to the end of the session. I charged it three times to monitor this and it behaved the same way all three times. I've never observed this on any other EV. Normally, the vehicle slows down the charging rate considerably as it approaches the end of the session to slowly balance the cells. This takes place once the vehicle is over 90% and the final 5% to 10% of charging takes much longer than charging at lower SOC. That's not happening with this vehicle. It only slows down slightly, and only for a couple minutes at the very end. The charging rate doesn't gradually lower until it shuts off, it more closely resembles falling off a cliff. Interesting.

Finally, a Moonroof

This is fully opened
The moonroof is a new option for the US. It's been available all along for i3s outside of North America, and now it's available here also. The moonroof is a $1,000 option and is a split version, having two openings separated by a solid center section. Each opening has its own manually-operated sunscreen, but the moonroof itself is one piece, and slides back with a push of a button. However it only opens about eight inches, slightly more than half of the actual opening in the roof. It's not even large enough to stick your head out of it - not that you would want to do that; but the point is, it's a small opening. The moonroof does accomplish two things, though. It allows more light in the cabin, giving the feeling of it being more open. It also allows you to eliminate side window buffeting by simply tilting the moonroof open.



Available Battery Capacity - Surprise!

BMW states that the new battery is 33 kWh, and 27 kWh of that is usable. That's only 81.8%  of the total pack, much less than the ~90% they allowed to be accesses on the 60 Ah battery pack. When I read that I wondered if it was perhaps sign that the new 94 Ah cells were less tolerant to deep discharge than the 60 Ah cells were, so BMW was going to be conservative with them. So when I fully charged the battery after the first 100 mile test run, I checked the hidden diagnostic menu and to my surprise it was showing a full 30 kWh accessible. So BMW is allowing access to roughly 90% of the overall pack, just like they do with the 60 Ah cells. That explains the extra range I've witnessed but it doesn't explain why BMW's official stance is that there is only 27 kWh accessible. Perhaps it's for battery capacity warranty claims?
While the "Batt.Kapa.Max" isn't an exact measurement of the available capacity, but it is very close. Close enough to prove there's much more than the 27 kWh that BMW claims is available.


Gained Some Pounds

The only negative I've found is that the new battery is heavier, and adds 170 lbs to the curb weight (3,064 lbs to 3,234 lbs). This does effect performance a bit. The car doesn't feel quite as responsive as my 2014 does. Without testing the performance times, I'd say it's probably close to a half a second slower from 0 to 60 mph. Handling didn't seem quite as crisp as mine either, but that might not be this car's fault. It has the 19" turbine wheels, and my i3 the 20" wheels with the sport tires, which are wider and have a larger contact patch. I also recently lowered my car with sport springs from H&R which have improved the handling, so it's not fair to compare the handling to my car.

My i3 before and after installing the H&R Sport springs. It dropped the car 1" in the front and .8" in the rear.
The other performance change I noticed is the regenerative braking seems to be blended in differently. When driving slowly, it seems pretty much the same as my car does. However at higher speeds the car will coast more when releasing the accelerator. The regenerative braking doesn't initially come on as aggressively as is does on my car. It will get progressively stronger if you continue to coast, but initially upon releasing the accelerator, the car freewheels a lot more than previous versions do. I like this for highway driving, as freewheel coasting improves efficiency. If you slightly depress the friction brake pedal, the friction brakes aren't used, instead the car used first uses only regenerative braking, until you depress the brake pedal harder.

Summing Up

After a couple days and driving over 300 miles I feel it's safe to say that I believe most people will find the average usable range greater than the EPA rating of 97 miles per charge. I almost wonder if BMW purposely underestimated the range a bit in an effort to under-promise and over-deliver. On my 2014 i3 REx, I've found the range to be pretty close to the EPA rated range of 72 miles per charge. I do average a few miles more than that during the warmer months, and about 10 miles less per charge during the winter when it's cold. But this new i3 has unexpectedly trounced the EPA range rating by a healthy margin. I think most people should average well over 100 miles of pure electric range on these vehicles. The range increase will undoubtedly push some people deciding on whether to go BEV or REx into the BEV camp. I know if I were buying one today I'd go BEV also. Getting this kind of range with the REx, I'm certain 125 to 140 miles per charge would be easy to attain with the 2017 BEV. That, combined with the ever increasing CCS DC fast charge networks, would really be all I need for all my driving needs.










Thanks again to Chris Chang and BMW of Bloomfield for providing me with the use of this car for three days of testing.

Minggu, 17 Januari 2016

Exclusive Interview with Chevy Bolt EV Chief Engineer

The 2017 Chevrolet Bolt EV will be available for sale in less than a year. A five seat hatchback with a 200+ mile electric range with a base MSRP of about $37,000. Will the Bolt affect i3 sales?
This week at the North American International Auto Show I had the opportunity to sit down with Chevrolet Bolt EV Chief Engineer Josh Tavel. We covered a variety of topics related to the Bolt EV, which was the cornerstone of the Chevrolet press conference at NAIAS this year. I originally posted this on InsideEVs, but I believe the readers here would also be interested in reading about a potential i3 competitor which is coming to market in less than a year. 
I started out asking Tavel what he felt were some of the biggest challenges his team faced with the Bolt.
Here’s Tavel’s response:
“This is a very different car.” 
“You might expect me to answer this by saying one of the major components like the battery or electric motor, but that really wasn’t the case. We’ve been doing batteries and electric motors for a long time at Chevrolet so they’re known entity for us.”
“The biggest challenges were really because the vehicle architecture of the Bolt is different. It’s the unique packaging of the Bolt which was probably the biggest challenge. It affects everything. Some of the predictive models, the CAE (computer aided engineering) work really well with conventionally powered vehicles, but when you take yourself out of that architecture and apply it to this new type of vehicle, they don’t work that well, so we really had think differently. There were a couple of areas where we had to take a different approach, because this architecture is so different than anything we’ve ever done.”
Talking about crash testing, Tavel stated:
“In crash testing, cars have unique crash test signatures, but the results of the Bolt are unlike any other car. That said we’re feeling really good about us being at the top of the segment from a safety perspective.”
He went on to talk about how they spent time slimming down the front seats in order to give the rear passengers more leg room and save weight, but how that then affects crash testing, and how the battery tray is incorporated into the main structure to increase the stiffness of the chassis.

Regenerative Braking

The Bolt has two driving modes, drive and Low. The regen level in normal mode is minimal, and basically simulates how a conventional car without regenerative braking feels. I specifically asked him to describe how “Drive” mode feels. Tavel explained:
“It’s still in the same field as a normal car. There are normal cars that have as much natural decel as the Bolt in Drive; it’s not out of the norm. Originally it was tuned such that if you were to take 100 people and monitor them coming to a stop light, and monitor that decel, and let’s say it would be about .2g’s. The Bolt was designed for .2g’s – to basically act like a conventional car. But the problem was, sometimes you need a little bit more, and it didn’t give it.”                                                                                                                                                                                                                                                                                                           "So actually just this past December we were all out in LA and I said ‘You know guys, this is stupid. It feels like were making the one pedal driving be kinda acceptable for the people that don’t like it, and kinda acceptable for the people that do. Why are we doing this halfway? If they don’t like it, they have drive (mode), the i3 for instance, doesn’t have a drive mode with light decel. So if they don’t like regen, go to drive. If they want it, give it to them (low mode with heavy regen).’ So now we’re at a spot where I can drive home and never touch the brake pedal.”

In addition to the Low drive setting, the Bolt has a Regen on Demand paddle on the steering wheel. So there are actually four different levels of regen with the level of deceleration getting stronger at each level below:

  • Drive mode (mildest regen <.2g’s)
  • Drive mode using Regen on Demand paddle
  • Low mode
  • Low mode plus using Regen on Demand paddle (strongest regen ~.3g’s)


Artificial Creep

In order to come to a complete stop while in Drive mode, the driver will need to use the friction brakes. In these conditions, when they release the friction brakes, the car will creep forward. Artificial creep and whether or not it belongs on an EV has been a highly controversial topic and one debated amongst the plug in community. The Bolt has a unique way of dealing with it. If you don’t like strong regen and use drive mode, the engineers feel you probably like how a conventionally powered car performs and they give you artificial creep.
However, if you like strong regen and use low mode, or stop with using the Regan on Demand paddle, the artificial creep is disengaged. In those circumstances, the car will hold its position there, even if on an incline. There is no need to depress the friction brake. However, if the operator does press the friction brakes after coming to a stop using the regen, and then releases the brake pedal, the car will creep forward.
The Bolt uses the same DC fast charging standard as the i3, the Combo (CCS) system.

DC Fast Charge

With Tesla currently charging at over 100kW, and Audi & BMW talking about the new 150kW system they are working on, I asked Tavel what would be the highest speed of DC Fast charging the Bolt would accept. It’s clear this topic is one that is still being internally discussed, but I also got the feeling it will most likely be limited to what the current hardware in the ground can deliver, that being 50kW.
“We’re still figuring out how fast we want to go. We’ve over validated a lot of our components just in case, but were still figuring out if we want to limit it to say, 50kW’s or 60kW’s or possibly higher. That decision hasn’t been made yet but I can promise it won’t be lower than 50kW.”


Torque Steer


I drove a MINI-E for two and a half years so I know have a front wheel drive EV with lots of torque can feel. The MINI-E was a blast to drive, but under full acceleration I needed to hold the steering wheel tightly with both hands to keep it from jerking from side to side from the torque steer. I wanted to know how the Bolt would feel with 200 hp and 266 lb-ft of torque going to the front wheels.
“We’ve got some special controls in there for that. Our steering system and our EBCM (electronic brake control module) has some pretty slick calibrations in there to combat torque steer. You can feel a little bit of it but I think it feels fine. There’s a lot of power up there so if you were to remove the controls we put in place the torque steer would be pretty wicked.”


Comparing the Bolt to the Volt

I asked Tavel to describe the performance of the Bolt, and possibly compare it to the plug in competition. Unsurprisingly, he chose the Volt as the car he would most closely compare the performance to.
“The Gen 2 Volt I think is a great car. Amazingly, I’d like to say that I believe we’ve worked it out so that performance wise we’re equal to where the Volt is. To me, there is no competitor I wanted the Bolt to be like. I think the Volt, the Gen 2 Volt specifically, is a really well done car. And that is a car we compare ourselves to a lot. 


The Bolt has a traditional-looking gear shifter. Other EV's like the i3, the Model S and the Nissan LEAF have ditched the traditional shifter for something different, since gear shifting really isn't necessary on an EV

Why the traditional gear shifter?

Since electric cars don’t really require a gear shifter, and some manufacturers like BMW, Nissan and Tesla have ventured from the norm of the traditional gear shifter on their electric offerings, I asked why the Bolt has what looks like a gear shifter for a traditional automatic transmission. Tavel was quick to dismiss the need to change what works.
“This isn’t some funky looking car that’s some whizzy statement. This is a mainstream car that happens to be propelled by electrification. It’s not some unique quirky little thing. (I couldn’t help but think he was referring to the BMW i3 here) It’s a real, no kidding, good car. It’s already an electric shifter, if you pull that away the car gets maybe a little more different than you might want, and quite honestly I think there are some questionable safety issues if your reaching up and moving things up there that I don’t think as a company we want to go to right now.”
Side note: Right as I was asking this next question, Carlos Ghosn and his entourage were escorted onto the platform behind us to have a private look at the Bolt on display. I couldn’t hear exactly what they were talking about, but he wasn’t smiling.
No Carbon Fiber?
The Bolt’s press release from GM stated the Bolt incorporated advanced materials including aluminum, magnesium and carbon fiber to help lightweight the vehicle. I asked him if he can explain where these materials were used, and how they helped save weight. Tavel was surprised there was a claim that carbon fiber was used on the Bolt, and in fact told me he believed that was incorrect. As for the use of advanced materials and light weighting, he said:
“We saved just shy of 50lbs by using all aluminum enclosures (all the exterior body panels are aluminum). The underbody is 95% high strength steel or advanced high strength steel, some of it is the first time it’s been used in production so far. The upper body, not counting the exterior panels is about 80% high strength steel, so there is a lot of advanced materials in there, but we didn’t use carbon fiber anywhere I can think of.”

On high tech advanced electronics

With more and more advance electronic features becoming available in today’s cars, I asked if the Bolt would feature any of these technologies. I specifically asked if the Bolt would have adaptive cruise control, lane departure assist, self parking, automatic braking or any autonomous driving features and I was a little surprised to hear it won’t, not even as optional equipment. They will however introduce a few new features that weren’t on my list. Tavel explained:
“No. Adaptive cruise control – no, you would need the blended brakes to do that and we didn’t want to do that with this car. However, all the standard side blind zones, rear cross traffic alert, ten air bags, all that’s there. What’s new is the optional Rear Camera Mirror. You normally have a 22 degree field of vision with a standard mirror, this takes you to 80. We also have optional Surround Vision, which you know is the 360 degree camera system. We’re still working hard to perfect it, but I’m told it’s the best one camera systems the guys have seen so far.”


Conclusion

Overall, I really got the feeling Tavel was extremely proud of the Bolt. He took particular pride in talking about how different this car is from anything GM has ever produced, and that his team worked relentlessly on every small detail to try to achieve perfection. While they are still actively improving things, they are actually pretty close to a finished product.
In fact, he said GM has executive test drives every week, and after some of the top brass drove the Bolt last week, they told Tavel he could release the car now, and as far as they are concerned it’s finished. He’s not satisfied yet though, and that’s what you’d expect from your chief engineer.

Jumat, 10 Oktober 2014

BMW i3 Overactive-Active Cruise Control

When activated, the ACC displays an icon of a car on the road ahead of you. That means you are locked onto a vehicle in your path.
One of the coolest features on the i3 is the Active Cruise Control. The Parking Assistant is cool tech also, but honestly I can't see myself ever using it except to show it off to friends. I can park the car just fine on my own, and faster than the Parking Assistant can. The ACC on the other hand is not only really cool, but very useful.

Whether I'm stuck in slow moving traffic or driving long distance on the highway I'm finding myself using the ACC more and more. It's kind of like locking onto the car in front of you with a tractor beam from some sci-fi show and letting it pull you along. However there is one thing that needs to be improved upon with the i3's ACC. It will occasionally disengage by itself without warning. Yes, it does post a notice on the center display screen that it has deactivated, but unfortunately that is already after it shut off so it's not any real help. In traditionally powered cars, this is less of an issue because the i3 has such strong regenerative braking. When the ACC disengages in a gas car, it will go into a freewheel coast and be barely noticeable, other than the fact that it is gradually slowing down. In the i3, when the ACC disengages the car immediately goes into full regenerative braking mode and abruptly decelerates. It actually quite startling and certainly a safety issue because if someone happens to be tailgating you they could easily run into the back of your car.
The ACC seems to have difficulty driving when you are driving into direct sunlight

Knowing this, many of the existing i3 owners and I are always ready with our foot at the accelerator in case the ACC disengages, so we can quickly restore power to the motor and stop the vehicle from decelerating. It's something that you quickly adjust to, but if you aren't ready for it at the very least it's scary, and at worst a huge safety issue. It seems to happen much more when it's raining, and when the sun is low in the sky and you are driving directly into it. These things must confuse the cameras used for the system. I've also noticed that by driving under some low overpasses the system will shut off on occasion. Perhaps the system gets confused thinking the bridge is an obstruction in the roadway. BMW has advised keeping the windshield clean so the system can see clearly outward, but that is never an issue with me as I always keep my windshield clear.
It was raining when it disengaged this time

I believe the answer to this issue would be for BMW to change the software so the car freewheels like a conventional BMW if the ACC disengages by itself. The free wheeling could last for 4 or 5 seconds which could then be followed by the regenerative braking slowly gaining strength. This would prevent the abrupt deceleration that currently occurs when this happens and give the driver a few seconds to realize what just happened and act accordingly. Of course the ultimate goal would be to eliminate the self-disengaging of the system, but that will never be 100%. There will always be circumstances where the system gets "confused" and need to turn control back over to the driver.

I'll continue to use the ACC because it's really a great feature, but I'm always "at the ready" while using it. I wanted to write this post for the new i3 owners out there that follow here just in case you weren't aware of this issue. I was actually inspired by a follower of this blog who recently got an i3 and sent me an email asking about this. He was concerned that it was a problem with his particular car. So if you are new to the i3 and the ACC feature, just be ready at all times to respond with some throttle and you'll have nothing to worry about. I'm sure BMW is aware of this and already working on a solution. I don't believe it can stay like this without some kind of update to eliminate or minimize the abrupt deceleration following deactivation. At some point, it will cause an accident if not addressed.

Kamis, 04 September 2014

Born Electric Guest Blogger: Meet Scott From California


Hi, my name is Scott Lawson and I was Born Electric on August 11, 2014.

I confess: I am not a ‘car guy’. For me, cars are dirty explosion factories full of toxic liquids and endless grime. Oil changes, frequent fill ups, dusty air filters, and a noisy engine seemed to be an unnecessary evil. If I was to get an EV, I wanted it to be 100% electric, no engine, no gas, no oil, no going back! At times, I have even thought that if I lived in the city I would outsource my transportation to taxis, buses, and trains. But living in the so-called mega-city of SoCal (from San Diego to Santa Barbara) with inadequate public transportation options, a car is required. And since I am confessing, I should say I love traveling fast and zipping around in a driver’s car. Over the years BMWs have fit my needs well but were still powered by gas. I considered the LEAF for a fleeting moment and the Tesla Model S seemed like a car for executives or super models! And costs twice as much as any car I have ever owned.

My i3 in the mountains
BMW decided several years ago to create the BMW “i” sub brand and delve into creating a new kind of transport which they call ‘sustainable mobility’. More than just making an electric car, BMW is looking to change how personal transportation is defined. When the i3 hit the market I was excited to learn more; and the more I learned, the more I felt one with the design principles and philosophy. I am a system architect and strive to make technology useful to people and efficient for business. As I discovered more about the BMW i project and their first product, the all electric i3, I appreciated the innovative use of technology both in the machine and for the consumer.

At the San Antonio dam
The i3 driving machine’s body is made of carbon fiber reinforced plastic (CFRP) including fibers from the Kenaf plant (Hibiscus cannabinus), a form of hemp, for the interior. The manufacturing of the car is computer-controlled and ultra clean using robots, clean rooms, heat-activated glue welds, an all aluminum body, and powered by wind and hydroelectric power. As I read how BMW designed the car as ‘electric first’, I appreciated the lack of a large front hood, the use of tall skinny tires for less rolling resistance, that the ultra-light CFRP and aluminum construction allowed more efficient range. The opposing doors are possible because of the structural integrity of the material and the short overhangs on the front and rear help parking the car in a busy city. All of this adds us to a futuristic design not only in looks but in function. All of the thought that was put into the sustainability and design impressed me even before the first torque-filled test drive.


As an explorer of new technology I was impressed with the consumer technology built into the car. Integrated sensors and computers help in safety and convenience from the door locks to the theft protection to active cruise control to the integration with internet applications. The maps not only have traffic, but charging stations, mass transit stations and other points of interest. The i3 can listen to you with voice commands and read news and social media updates. The iDrive controller even has one-finger handwriting recognition so you can spell destinations or peoples names. The 20 GB music storage is fast and you can even play video from a directly connected USB drive (while parked, of course!). All of this adds up to the i3 being more than just the ultimate driving machine and turns it into the ultimate transportation machine. I feel it can transport me in time by delivering information to keep me efficiently connected to my social circle and work activities.
Up at Mt. Baldy
This is a new way of thinking. Just as cloud computing and mobile have changed the way we think about file storage, applications, installing software, and upgrades, the i3 alters the way we think about driving. It is something you have to not only experience, but something you have to work with and adapt to. It is a new way of driving. The “one pedal” experience is awkward at first, almost annoying, until you get the feel of it and think about electric propulsion. Driving one pedal is the best way to accelerate and decelerate and you begin to think about gliding to a stop and working with the force of the car. Your right foot is always active but never leaves the main accelerator pedal.

You have to change your thinking about “fuel” and trip planning. You can charge in your garage with a ‘level 2’ 240v charging station. While it relieves you of having to get gas, you do have to remember to plug the car in when you get home. This behavior is becoming familiar as many, if not all, i3 owners will have some form of mobile phone or mobile device that they plug in everyday. When it comes to trip planning, that requires a deeper shift in thinking. With an EV you just cannot ignore this aspect. Most technological shifts require new modes: you have to plan to record your show if you want to watch without commercials, you have to sync your laptop files if you want to work on them while on a flight, you have to schedule a PC virus check at night to avoid malware. Going on a trip up a mountain in the i3, you need to plan to see if there are charging stations, what kind they are (to make sure you are able to charge on them), and to figure the most efficient path there. The i3 itself helps with this by warning you on your state of charge (SOC) and showing you charging locations near you. But with only 25 miles of range to every 1 hour of charge, this is a slow process. More ‘level 3’ charging stations (also called DC Fast Charge) are coming and the i3 can be configured to use them to get charged up in 20-30 minutes. Unfortunately only in some places in the world today have a large enough concentration of DCFC stations to make longer trip travel carefree.
Cooling off in the shade for a bit
To get the most out of the i3, subtle shifts in thinking make all the difference. To save your potential range you can pre-condition the cabin for comfort while it is plugged in. To save on electricity you can set it to charge when your electricity rate is low. To more easily find your destination you can search online at your desk and send the address to the car via the internet. How you navigate these subtle shifts in thinking is the key to success in the modern EV world.

The i3 has taught me that driving an EV is not just changing how your vehicle is powered. It requires that you accept a new type of mobility and adjust how you approach your car. Many people will say an internet news site is just an electronic newspaper or that Google is just an electronic yellow pages, or that cloud file storage is just a “hard drive in the sky”. All of these ways of thinking miss the point that new paradigms like the i3 are a leap into something new. James May of Top Gear recently wrote this about the i3: “Being a car is just one of its apps”. A famous petrolhead, he sees the paradigm shift, too. You have to challenge yourself and think different. And owning an i3 will help you do just that.


I'd like to thank Scott for sharing his i3 story here. One last thing I'd like to point out is that Scott created a BMW i3 Owners map. You can enter your location and add yourself to the map HERE.  I'm going to do a dedicated post on this soon though because it was a great idea and something I think other i3 owners will enjoy. 

Scott is the tenth Born Electric guest blogger I've featured here and I appreciate the time everyone has spent to tell the readers about their i3 experience. Previous Born Electric posts can be found below:

Andy from The UK
Hil from Holland 
Toni from Belgium 
Jan from Belgium 
Steven from The Netherlands
Jon from Norway  
Ross from The UK

If you own an i3 and would like to participate here in the Born Electric guest blogger series, email me at: tom.moloughney@gmail.com

Minggu, 31 Agustus 2014

Mountain Climbing With an i3 REx

Loveland Pass, Continental Divide, Colorado. Elevation 11,990 ft
A few weeks ago Don Parsons of Denver, Colorado took his i3 REx on a 128 mile road trip from his house to Loveland Pass (Continental Divide, Colorado). On his way up to the 11,990 ft elevation of Loveland Pass he stopped at Beau Jo's Pizza for lunch and to charge on their public ChargePoint EVSE where his i3 REx accepted 8.9kWh's of juice to help with the rest of the climb up the mountain. 

The car showed 18 miles remaining at the top of Loveland Pass, and he nearly made the trip entirely on electricity when 62 miles later the range extender kicked on and he was only 2 miles from his home. 
The trip summary: 
-64 miles each way
-8,960 feet of climbing, 2329 Feet of descending on way out
-2329 feet of climbing, 8,960 feet of descending on way back
Having heard about this Continental Divide conquest, I asked Don if he wanted to write a guest blog post about the trip, but he offered to do one better. His next challenge was to take his i3 REx up to the summit of Mt Evans which is the highest elevation paved road in the US. The trip would take him over 14,000 feet above sea level and would most certainly push the range extender beyond its limit. This was not the kind of road trip BMW envisioned people taking the car on when they designed the REx, but nonetheless they have to expect some people like Don would do just that. So what happened? Read Don's words below to find out:



I’ve had my BMW i3 REx for almost two months now and haven’t really used or tested the REx engine.  Before today, I’d driven about 1750 miles total with only about 10 miles using the engine.  I decided to drive from my house in Denver to the top of Mt. Evans and return without stopping for gas or topping off the charge.  Using the REx engine in the mountains can be tough because the output of the small engine can’t really put out enough power to go both highway speeds and climb uphill.  However, the road to the top of Mt. Evans is pretty narrow, has steep drop-offs, no guardrails and a lot of cyclists sharing the road so you really don’t want to go much faster than 35 mph.  For this reason, I thought the small engine could hopefully handle the climb.
For those that don’t know, Mt. Evans is the highest paved road in North America with an elevation of 14,130 feet above sea level!  I live in Denver which is at 5,280 feet above sea level.  It’s 63.5 miles from my house to the top Mt. Evans.  With some up and down hill climbing, the total ascent is 12,446 feet and the total descent is 3,686 getting to the summit.
I set the car into Eco Pro+ and set out on city streets of Denver, then I-70 west up the mountains to Idaho Springs.  Mt. Evans highway winds its way south from Idaho Springs to the Mt. Evans summit in 28 miles.  When I originally entered the destination into the navigation system, the guess-o-meter said 61 miles of range.  I tried to keep the cruise control set to about 5 miles over the speed limit.


I was surprised to find that the Rex engine didn’t turn on until about 52 miles into the drive (about 10 miles from the summit) with a total trip average mi/kWh of 2.8 when the REx kicked on.  However, about 1 minute after the REx turned on I got a Brake error message that ended up making the brake pedal feel stiff and pretty much unusable.  Fortunately, I was still heading uphill and the regen seemed to be working normally.


I could hear the engine speed up during the straight parts of the switchbacks and as I slowed down for the sharp curves, the engine almost immediately slowed down as well.  I never really wanted to travel faster than 35 mph so I didn’t notice any performance hit until near the summit.  On the last few switchbacks, I put my foot to the floor and couldn’t get the car to travel faster than 26 mph.  At close to 14,000 feet of elevation, the engine was probably severely limited from its usual output at sea-level.  I’ve heard people say that an ICE reduces power output by 5% for each 1,000 feet of elevation.  In any event no other cars were traveling any faster than 25 or 30 mph so I didn’t feel unsafe.
I finally made it to the top at 14,130 feet!  The temperature had gone from 68 degrees in Denver to 35 degrees and quite windy.  This road usually shuts down for the winter sometime in September so they will be expecting snow to start accumulating up there pretty soon!

As I was getting ready to head down, I was worried about whether I would have any use of the brakes since I had turned off the car and walked around the summit for about 5 minutes hoping the error would reset but it didn’t and I still had a stiff brake pedal.  Since it was 35 degrees up there, I was pretty cold and didn’t feel like waiting any longer so I thought I would start to head down and see how well the regen worked to keep the car in control.  You can imagine how happy I was to have such a high regen rate because I felt like I was in complete control all the way back home.

During the descent from the summit down to Idaho Springs I was excited to see that the regen had built up a full 25% of the battery SOC and the guess-o-meter said as high as 28 miles of range on the battery.  I drove home significantly on battery but the REx kicked in a few times where there was some climbing.  It also stayed on once I got out of the mountains but I was easily able to maintain 75 mph on the highway leading east back into the city.

Here's a screenshot of the elevation and speed of the whole trip
Some stats on the whole trip.  I traveled 127.6 miles and averaged 4.9 mi/kWh and average speed was a total of 39.6 mph.  I used a little over a quarter of the rex tank which I think is pretty minimal for traveling almost 130 miles! As you can see from the picture, the brake error was still in place when I arrived home.  However, after being on my EVSE for a little over an hour, everything was cleared out and a quick trip to grab lunch showed that everything was back to normal.

I should point out that I haven’t gotten any software updates yet as I haven’t been able to set aside the time.  Until this trip, the only error I’ve seen from the car is the Check Engine Light, which remains illuminated. There is a software update that will eliminate this waiting for me at my dealer, so I guess it's time to get the car into the shop for the updates.  Hopefully the brake error is related to the 12v battery issues that others have discussed and will also be fixed with the latest software version I'll be getting. 
When I thought about getting the i3 Rex, I figured that I would use the battery over 95% of my driving miles.  So far, it seems like I’m using the battery over 97% of my miles.  That said, I’m still happy to have the Rex as it completely takes away any range anxiety when I’m traveling in the flats of the front range of Colorado.

What about the mountains?  I was concerned about using the i3 REx in the mountains and still believe that having a REx hold mode similar to the European version of the i3 or the Chevy Volt would make this an even more enjoyable car in Colorado.  That said, a couple CCS fast chargers placed strategically off I-70 would go a long way to helping the issue.  Locations in Idaho Springs, Silverthorne (where the 8 Tesla Superchargers are located) Copper Mountain, and Vail would be ideal spots to get a quick top-off and be truly useful in the mountains.  I’ve also kept my 335xi for long distance ski trips since it has all wheel drive and is still a great car. However, even without the fast chargers I was able to make it to the summit and home without a problem.

I’m very happy with the the i3.  The performance, handling, smoothness, and quietness all contribute to a great experience.  Like others have said, it’s hard to go back to a regular internal combustion engine after experiencing electric!